βοΈ
The piston fillers are designed to dispense products of different viscosity. The components that come in contact with product are made of 316 stainless steel which is sourced from Sweden and processed by CNC machines to ensure a surface roughness lower than 0.8. Main pneumatic components are from Airtac, Taiwan. PLC & Touch screen is from Siemens. Mainly used for lubricating oils, skin care products, hair washing products, body washing, hair care, body care, other washing products, sauces, oral liquids.
π Technical Specifications
| No |
Description |
Specifications / Range |
| - |
Material Construction |
Contact material part stainless steel 316L, other part stainless steel 304 |
| - |
System Type |
Follow type + Servo type (4 Heads Filling Machine) |
| 1 |
Filling Head Options |
2, 4, 6, 8, 10, 12 heads (Accept customized) |
| 2 |
Filling Range |
5-60ML; 10-120ML; 25-250ML; 50-500ML; 100-1000ML |
| 3 |
Bottle Height Range |
50-200MM |
| 4 |
Bottle Diameter Range |
40-110MM |
| 5 |
Applicable Products |
Cream, lotion, detergent, shampoo, liquid-washing products, water |
| 6 |
Filling Precision |
Β±1% |
| 7 |
Air Pressure |
0.6Mpa |
| 8 |
Program Controller |
Touch screen & PLC |
| 9 |
Filling Speed |
40-80 bottles/min |
| 10 |
Working Condition |
Power: 220V 2KW; Air pressure: 4-6KG |
| 11 |
Dimension |
5000*1300*1950mm |
Application: Cream, Lotion, Hand Sanitizer
Application: Hair Conditioner
β¨ Key Features & Advantages
π1. Equipped with a bottle mouth localizer making it suitable for different shapes, including irregular bottles.
π§2. βNo dripβ filling nozzle ensures that dripping and stringing will not happen during production.
π«3. Intelligent functions: βno bottle no fillβ, automatic malfunction check/scan, and security alarm for abnormal levels.
π οΈ4. Parts connected with clamps for quick disassembly, assembly, and easy cleaning.
π5. Compact, reasonable configuration with a nice and simple aesthetic appearance.
π«§6. Anti-drip filling mouth can be adjusted to lift for high foam products.
π7. Material feeding control box keeps material in a certain range to ensure filling accuracy.
π8. Rapid adjustment for overall filling volume with counter display; individual fine-tuning for each head.
π»9. PLC programming control with touch-type interface for easy parameter setting and self-diagnosis.
π§10. Optional filling head configuration allows maintenance without affecting other heads.
Shampoo
Body Wash
Mouth Wash
π© Main Configuration List
| No |
Name |
Brand/Original |
| 1 | PLC | SIEMENS |
| 2 | Touch screen | SIEMENS |
| 3 | Servo motor (Filling) | MITSUBISHI |
| 4 | Conveyor belt motor | JSCC |
| 5 | Alternating current contractor | Schneider |
| 6 | Emergency center | Schneider |
| 7 | Power Switch | Schneider |
| 8 | Buzzer | Schneider |
| 9 | Converter | MITSUBISHI |
| 10 | Filling nozzle cylinder | AirTAC |
| 11 | Rotary valve cylinder | AirTAC |
| 12 | Blocking bottle cylinder | AirTAC |
| 13 | Clamping bottle cylinder | AirTAC |
| 14 | Detection of photoelectric | OMRON |
| 15 | Switch | OMRON |
| 16 | Solenoid valve | AirTAC |
| 17 | Filter | AirTAC |
π Integrated Solutions
Feeding Table & Collection Table
CE Certificate
Labeling Machine
Full-auto Capping Screw Machine
β Frequently Asked Questions (FAQ)
Q1: What types of products can this piston filler handle?
A: It is designed for products of various viscosities, including lubricating oils, skincare, hair care, body wash, sauces, and oral liquids.
Q2: What materials are used in the machine's construction?
A: All parts in contact with the product are made of high-quality 316L stainless steel (sourced from Sweden), while other parts are 304 stainless steel.
Q3: How accurate is the filling process?
A: The machine offers high precision with a filling accuracy of Β±1%, controlled via a servo motor system and PLC.
Q4: Can the machine handle different bottle shapes?
A: Yes, it is equipped with a bottle mouth localizer that makes it suitable for various shapes, including irregular bottles.
Q5: Is it easy to clean and maintain?
A: Absolutely. The machine uses quick-release clamps for parts connection, making disassembly, assembly, and cleaning very fast and simple.
Q6: What control system does the machine use?
A: It utilizes a Siemens PLC and Touch Screen interface for convenient parameter setting and automatic fault self-diagnosis.