The piston fillers are designed to dispense products of different viscosity. The components that come in contact with product are made of
316 stainless steel which is sourced from Sweden and processed by CNC machines to ensure a surface roughness lower than 0.8.
Core Components:
- Main pneumatic components: Airtac, Taiwan
- PLC & Touch screen: Siemens
Applications: Lubricating oils, skin care products, hair washing products, body washing, hair care, body care, other washing products, sauces, oral liquids.
Technical Specifications
| - |
Contact Materials |
Part stainless steel 316L, other part stainless steel 304 |
| 1 |
Filling Head Options |
2, 4, 6, 8, 10, 12 heads (Accept customized) |
| 2 |
Filling Range |
5-60ML; 10-120ML; 25-250ML; 50-500ML; 100-1000ML |
| 3 |
Bottle Height Range |
50-200MM |
| 4 |
Bottle Diameter Range |
40-110MM |
| 5 |
Applicable Products |
Cream, lotion, detergent, shampoo, liquid-washing products, water... |
| 6 |
Filling Precision |
±1% |
| 7 |
Air Pressure |
0.6Mpa |
| 8 |
Program Controller |
Touch screen & PLC |
| 9 |
Filling Speed |
40-80 bottles/min |
| 10 |
Working Condition |
Power: 220V 2KW; Air pressure: 4-6KG |
| 11 |
Dimension |
5000*1300*1950mm |
Suitable for Various Products
Cream
Lotion
Hand sanitizer
Hair conditioner
Main Performance & Features
✓ Equipped with a bottle mouth localizer for irregular shapes.
✓ "No drip" filling nozzle prevents dripping and stringing.
✓ Functions: "No bottle no fill", auto-malfunction check/scan, security alarm for abnormal liquid levels.
✓ Clamp connections for easy and quick disassembly and cleaning.
✓ Compact, reasonable configuration with nice appearance.
✓ Lifting filling mouths for high foam products (optional).
✓ Material feeding control box ensures consistent filling accuracy.
✓ Rapid overall filling volume adjustment with individual fine-tuning for each head.
✓ PLC programming with touch-type interface and fault self-diagnosis.
✓ Independent maintenance: individual filling heads can be serviced without affecting others.
Shampoo
Body wash
Mouth wash
Main Configuration List
| 1 | PLC | SIEMENS |
| 2 | Touch screen | SIEMENS |
| 3 | Servo motor (Filling) | MITSUBISHI |
| 4 | Conveyor belt motor | JSCC |
| 5 | Alternating current contractor | Schneider |
| 6 | Emergency scenter | Schneider |
| 7 | Power Switch | Schneider |
| 8 | Buzzer | Schneider |
| 9 | Converter | MITSUBISHI |
| 10 | Filling nozzle cylinder | AirTAC |
| 11 | Rotary valve cylinder | AirTAC |
| 12 | Blocking bottle cylinder | AirTAC |
| 13 | Clamping bottle cylinder | AirTAC |
| 14-15 | Detection photoelectric switch | OMRON |
| 16 | Solenoid valve | AirTAC |
| 17 | Filter | AirTAC |
Feeding Table & Collection Table
CE Certificate
Labeling Machine & Full-auto Capping Screw Machine
Frequently Asked Questions
Q1: What materials are used for the contact parts of the machine?
A: All parts that come into contact with the product are made of high-quality 316L stainless steel, while other parts are constructed from 304 stainless steel.
Q2: What is the filling precision of this piston filler?
A: The machine offers high precision with a filling tolerance of ±1%, ensuring consistent product volume.
Q3: Can the machine handle different bottle shapes, such as irregular bottles?
A: Yes, the machine is equipped with a bottle mouth localizer that makes it suitable for various bottle shapes, including irregular ones.
Q4: How does the machine handle high-foam liquid products?
A: For high foam products, the filling mouth can be adjusted to a lift-type configuration with an anti-drip function to ensure clean and accurate filling.
Q5: Is the machine easy to clean and maintain?
A: Absolutely. The parts are connected using clamps, which allows for rapid disassembly and reassembly, making the cleaning process quick and efficient.
Q6: What happens if a bottle is missing on the conveyor?
A: The machine features a "no bottle, no filling" sensor system, which automatically detects bottle absence and prevents product waste.