Explore our core high-performance systems for food, pharmaceutical, and cosmetic formulations.
Mayonnaise is an oil-in-water (O/W) emulsion containing high oil volume fractions, traditionally varying between 70% and 80%. Achieving a stable, high-viscosity product requires precise mechanical shearing to reduce oil droplet sizes to the ideal 2 to 5-micron range. An inadequate emulsifying process leads directly to phase separation, low viscosity, and decreased shelf life.
As a leading Custom Mayonnaise Production Line Supplier, SINAEKATO engineers systems that address these rheological challenges. Utilizing our signature vacuum emulsification technologies, raw components like vegetable oils, egg yolk, acidifying agents (vinegar/lemon juice), stabilizers, and water are introduced under precise controls. Processing under vacuum avoids air incorporation, preventing flavor oxidation and bacterial growth, while stabilizing the emulsion microstructure.
Maximizing yield, viscosity control, and food safety standards with optimized engineering.
Our bottom-mounted homogenizers feature rotor-stator systems engineered for maximum tip speeds, delivering extreme shear rates that fragment oil droplets uniformly and secure emulsion stability.
Full vacuum control down to -0.09Mpa eliminates micro-bubbles and aerobic environments, extending product shelf life and enhancing the smooth, glossy surface of high-fat sauces.
Automatic flow-meter dosing of oil and aqueous phases regulates the critical oil injection rate, preventing local oil concentration overload and subsequent phase inversion.
Operating across diverse jurisdictions means matching custom production lines with stringent regional regulations. SINAEKATO designs all food processing equipment in strict compliance with FDA regulations, CE directives, and EHEDG / 3-A sanitary standards. This includes incorporating food-grade SUS316L stainless steel for all contact surfaces, ensuring Ra < 0.4μm surface roughness, and integrating robust clean-in-place (CIP) structures that eliminate bacteria-harboring dead zones.
Through our localization strategy, we offer worldwide service capabilities. By maintaining dedicated service groups and engineering partnerships in Europe, East Asia, and the Americas, SINAEKATO addresses installation, commissioning, software integration, and regional safety approvals (such as UL in America or CSA in Canada). This hybrid support system reduces downtime, providing rapid mechanical assistance and replacement parts directly to your facility.
By situating our primary manufacturing facility in Gaoyou City, China, SINAEKATO leverages a highly integrated industrial ecosystem. China’s advanced steel manufacturing, high-precision component casting, and specialized technical labor pool allow us to construct robust, enterprise-grade processing systems at competitive price points.
To ensure maximum durability, 80% of our systems' key components (such as motors, variable frequency drives, and PLC controllers) are sourced from world-class suppliers like Siemens, ABB, Schneider Electric, and Omron. This strategic combination of local production efficiency and global component reliability provides customers with the best of both worlds: highly cost-effective capital investments combined with globally recognized product lifespans and easily procurable replacement parts.
How shifting consumer tastes and automation are redefining food processing plants.
Modern mayonnaise procurement professionals must adapt to the growing market segment of low-fat, organic, and vegan options. Because fat content acts as a structural foundation for traditional mayonnaise, decreasing oil percentage from 80% to 30% or less changes the emulsification behavior. Processing lines must utilize complex recipe-management software to handle customized mixing times, modified shear speeds, and hydrocolloid starch hydration.
Furthermore, food companies require modular systems that can pivot from batch processing to continuous lines to optimize resource allocation. Our custom lines offer integrated control panels with SCADA systems, allowing operators to run multi-recipe routines with minimal setup time.
With volatile global energy markets, lowering the environmental footprint of machinery is a top priority. SINAEKATO designs vacuum systems and emulsification vessels that feature energy-optimized steam heating jackets and high-efficiency motors. By reducing process heating and cooling cycles, our mayonnaise production lines save up to 20% on energy costs compared to traditional continuous open systems.
Moreover, water conservation is achieved through recycling loops built into the clean-in-place (CIP) system. Acid, alkali, and pure water recovery tanks minimize liquid waste while maintaining high hygienic standards.
"Science and Technology are the primary productive forces." Our commitment to engineering excellence.
Continuously strengthening the research, development, and innovation of core technologies is the foundational philosophy at SINAEKATO. Our manufacturing plant operates advanced processing equipment and applies strict quality management methods. Precise inspection stages ensure the structural integrity and operational efficiency of every vacuum emulsifying mixer, liquid-washing homogenizer, and filling line that leaves our facility.
We hold a longstanding commitment to the international market, promoting the initiative "LET THE WORLD KNOW MADE IN CHINA". We build collaborative relationships, helping clients configure production setups, resolve logistical challenges, and obtain local regulatory documentation. Choosing SINAEKATO is choosing professional technical support and dependable after-sales service.
Tracing more than 30 years of engineering breakthroughs and global scaling.
Engaged in the chemical machinery industry, building the foundation of our engineering expertise.
Guangzhou Sina Cosmetics Engineering Equipment Co., Ltd. was established to address expanding cosmetic sectors.
Established Hong Kong Hantao International Investment Co., Ltd., laying the groundwork for international distribution.
Gaoyou Sina Chemical Machinery Equipment Factory was established. Guangzhou Sina cosmetics engineering equipment changed its name to Guangzhou Sina Chemical Machinery Co., Ltd.
Established Gaoyou Sina Light Industry Machinery Equipment Factory to scale food and cosmetic machinery manufacture.
Purchased 10,000 square meters of land in Gaoyou. The new processing plant, SINA EKATO CHEMICAL MACHINERY CO., LTD (GAOYOU CITY), was put into operation.
Established Yangzhou Hantao Chemical Machinery Co., Ltd. to optimize component design and product support.
Acquired Guangzhou Jingcheng Machinery; built a large-scale exhibition center and launched an export sales route.
Original Guangzhou Sina Chemical Machinery Co., Ltd. officially renamed to Guangzhou SINAEKATO Chemical Machinery Co., Ltd.
Acquisition of Guangzhou Suogao Machinery Equipment Co., Ltd., expanding design capacity and patents.
Established SINA EKATO CHEMICAL MACHINERY CO., LTD (GAOYOU CITY) as our dedicated Production, Sales & After-sales Headquarters.
Established SINA EKATO Equipment (Jiangsu) Co., Ltd. focusing on international cooperative ventures and technological exchanges.
Established Germany SINAEKATO Group Co., Ltd. in partnership with European machinery specialist FLEMAC.
Secured large-scale project contracts: South Africa Unilever cosmetics line (USD 800,000) and Japan SK-II Shiseido OEM line (USD 1,500,000).
Partnered with leading Japanese clean detergent brands to deliver a liquid-washing systems project valued at USD 1,000,000.
Clear answers to common questions about configuration, sanitation, and processing.
Complete your facility's processing workflow with our specialized production and filling machinery.
Sina Ekato
