Fixed Vacuum emulsifier is composed mainly of the main pot, pretreatment pot, vacuum pump, electrical control systems, and other essential components. The material is sucked into the main pot for mixing and homogeneous emulsification after being fully dissolved in the Water pot and Oil pot (pretreatment mixers).
💠 Mixing & Homogenizer Configuration Options:
- Single/Double Way Mixing & Bottom Homogenizer with circulation (Fixed Pot)
- Single/Double Way Mixing & Bottom Homogenizer (Fixed Pot)
- Single/Double Way Mixing & External Homogenizer with circulation (Fixed Pot)
- Single/Double Way Mixing & Bottom Homogenizer with circulation (Half-opening Pot)
- Single/Double Way Mixing & Bottom Homogenizer (Half-opening Pot)
- Single/Double Way Mixing & External Homogenizer with circulation (Half-opening Pot)
Main Product Applications
Cream
Lotion
Hand sanitizer
Hair conditioner
Function & Industrial Use
The system provides shear and emulsification functions similar to lift-type emulsifiers. It is widely utilized across multiple sectors:
Industries: Biomedicine, Food Industry, Day Care Products, Paint Inks, Nano-materials, Petrochemicals, Dyeing Auxiliaries, Paper Industry, Pesticides, Fertilizers, Plastics, and Rubber.
Shampoo
Body wash
Mouth wash
Technical Features
- Fixed Design: The cover is stationary (does not lift up/down).
- Temperature Control: Heating and Cooling options available (Steam or Electric).
- Mixing Performance: Variable top mixing speed (0-63rpm) and bottom homogenizer speed (0-3600rpm).
- Advanced Control: Choice of PLC automatic control or manual button systems.
- High Shear Technology: Adopts German technology with a shear degree of approximately 0.2~5um.
- GMP Standards: Three-layer stainless steel plate with mirror polishing or matte finish.
- Vacuum System: Designed for -0.09Mpa maximum vacuum degree to ensure bubble-free products.
- Pre-treatment: Includes Oil and Water pots for pre-heating and pre-mixing to save production time.
Why choose a fixed emulsifier?
1. Plant Height: Ideal for facilities where the ceiling height is relatively low.
2. Cost-Effective: Offers a more competitive price point compared to hydraulic lifting models.
Cleaning System: Equipped with a CIP shower system. For capacities under 500L, a top sprinkler is provided; for over 500L, 2-3 sprinkler balls are installed on the lip. Combined with hot water/solvent, the pot is easily cleaned.
Mainly used for lubricating oils, skin care products, hair washing products, body washing, hair care, body care, other washing products, sauces, and oral liquids.
Frequently Asked Questions (FAQ)
Q1: How do you clean a fixed vacuum emulsifier if the lid doesn't lift?
The machine is equipped with a CIP (Clean-in-Place) sprinkler system. Depending on the capacity, it features 1 to 3 sprinkler balls that use hot water or solvent to clean the interior thoroughly.
Q2: What is the benefit of a fixed type over a hydraulic lifting type?
Fixed types are more budget-friendly and are specifically designed for factories with limited vertical space or low ceilings where a lifting lid is not feasible.
Q3: What are the speed ranges for the mixer and homogenizer?
The top mixer features variable speeds from 0-63rpm, while the high-shear homogenizer can reach speeds between 0-3600rpm.
Q4: Does the equipment meet sanitary standards for cosmetics and food?
Yes, the tank body is constructed from imported three-layer stainless steel with mirror or matte polishing, fully conforming to GMP requirements.
Q5: Can the machine handle vacuum processing?
Absolutely. The main tank features a vacuum design with a maximum vacuum degree of -0.09Mpa, which is essential for creating smooth, bubble-free emulsions.
Q6: What heating methods are available for the pots?
Depending on your facility's resources, you can choose between electric heating or steam heating for the material processing.
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