Explore our leading industrial emulsifiers, high-shear homogeneous mixers, and customized processing plants engineered for global standards.
In high-stakes pharmaceutical and cosmetic formulation, mechanical precision determines the product's ultimate efficacy, stability, and sensory profile. A Fixed Type Vacuum Emulsifying Mixer represents the engineering pinnacle of batch-style process integration. Unlike tiltable systems, the fixed type architecture is permanently sealed and rigidly anchored, eliminating structural deflection during processing and ensuring complete atmospheric isolation. This configuration is particularly beneficial for large-scale operations ranging from 500L to over 5,000L, where seal integrity under high pressure and deep vacuum is paramount.
At the center of this machine is the multi-stage coaxial agitating mechanism. A high-speed rotor-stator homogenizer, operating at tip speeds exceeding 30 m/s, generates intense localized shear, micro-cavitation, and turbulent kinetic energy. This breaks down disperse phase droplets into sub-micron dimensions (often below 2.0 microns), creating thermodynamic stability that prevents phase separation over long shelf-lives. Working in tandem with this high-shear homogenizer is a low-speed counter-rotating anchor agitator equipped with PTFE wall scrapers. The scrapers clean the inner vessel wall continuously, promoting uniform heat transfer from the steam/hot-water jacket to the product, preventing localized scorching and degradation of thermo-sensitive active ingredients.
Furthermore, processing under a controlled vacuum environment (down to -0.09 MPa) changes the manufacturing outcome. By degassing the liquid medium during mixing, it prevents aeration, which could otherwise lead to product oxidation, microbiological vulnerability, and inconsistent product densities. This level of process control makes fixed type emulsifiers the preferred choice for major contract manufacturers and multinational brands seeking zero-defect batch reproducibility.
SINAEKATO, founded in 1992, has evolved into a leading machinery brand, bringing over 30 years of engineering experience to the field of industrial mixing, homogenization, and liquid processing. Our comprehensive engineering ecosystem encompasses high-end design, custom fabrication, and complete system integration for cosmetics, pharmaceuticals, food, and fine chemical sectors.
Science and technology drive our operations. We continuously strengthen our core technical R&D, utilizing precise machining tools, automated welding systems, and rigorous quality testing. To guarantee reliable performance under demanding operations, 80% of our key mechanical and electrical components are sourced from globally recognized suppliers, including Siemens, ABB, Schneider, Omron, and NSK. This commitment ensures our systems operate with minimal downtime, high energy efficiency, and compliance with strict sanitary protocols.
Tracing over three decades of engineering innovation, capacity expansion, and strategic partnerships with global brands.
Began operations in the chemical machinery industry, focusing on initial fluid dynamics research and simple agitation equipment.
Guangzhou Sina Cosmetics Engineering Equipment Co., Ltd. was established to address the expanding domestic cosmetics market.
Established Hong Kong Hantao International Investment Co., Ltd., forming a foundation for international trade and technology transfers.
Gaoyou Sina Chemical Machinery Equipment Factory was established. Concurrently, Guangzhou Sina Cosmetics Engineering Equipment was renamed Guangzhou Sina Chemical Machinery Co., Ltd.
Established Gaoyou Sina Light Industry Machinery Equipment Factory, expanding production capabilities for sanitary-grade vessels.
Purchased 10,000 square meters of industrial land in Gaoyou. A new processing plant was put into operation under the name: SINA EKATO CHEMICAL MACHINERY CO., LTD (GAOYOU CITY).
Established Yangzhou Hantao Chemical Machinery Co., Ltd., further integrating local supply chain resources in Jiangsu province.
Acquired Guangzhou Jingcheng Machinery. Developed a large exhibition center in Guangzhou and initiated export sales routes to Southeast Asia and Europe.
Guangzhou Sina Chemical Machinery Co., Ltd. was officially renamed Guangzhou SINAEKATO Chemical Machinery Co., Ltd., aligning with its global brand identity.
Acquired Guangzhou Suogao Machinery Equipment Co., Ltd., integrating their vacuum and mechanical sealing technologies.
Designated SINA EKATO CHEMICAL MACHINERY CO., LTD (GAOYOU CITY) as the primary Headquarter for production, global sales, and after-sales service.
Established SINA EKATO Equipment (Jiangsu) Co., Ltd. to facilitate deep technological exchange and manufacturing partnerships with European firms.
Collaborated with European process partner FLEMAC to establish Germany SINAEKATO Group Co., Ltd., introducing German engineering tolerances to our product lines.
Secured an $800,000 cosmetic production line project for Unilever South Africa. Simultaneously signed a $1,500,000 high-end OEM cosmetic processing equipment order for Japan's SK-II & Shiseido supply chain.
Delivered a custom automated liquid detergent production facility worth $1,000,000 to a prominent Japanese liquid-washing brand, highlighting our engineering capability in large-scale automated liquid processing.
Optimizing mixing dynamics for varied viscosities, sanitary requirements, and regulatory standards across different sectors.
From complex skin creams and lotions to high-viscosity styling waxes and pigment dispersions, our mixers ensure homogeneous structure and stability. The deep vacuum prevents air inclusion, producing smooth skin feel, consistent coloring, and stable emulsions.
Engineered to meet ASME BPE and sanitary standards. Features include sterile CIP/SIP ports, sterile mechanical seals, and clean-room-compatible enclosures. These systems provide safe preparation of medical ointments, barrier creams, and ophthalmic formulations.
For high-volume production of liquid hand soaps, dishwashing liquids, fabric softeners, and laundry detergents. Designed to handle varying viscosity cycles, optimize surfactant dissolution, and reduce batch times while maintaining consistency.
Our main processing facility in Gaoyou, Jiangsu Province, is built around Industry 4.0 paradigms. By integrating digital fabrication, automated orbital welding, and high-precision CNC machining centers, we manage product consistency at scale. This technological framework offers significant operational advantages to international purchasers:
A look at the smart, digital, and sustainable trends shaping next-generation chemical and cosmetic processing lines.
Implementing sensor arrays that track mechanical vibration, bearing temperatures, and mechanical seal water flow. Real-time data streams to edge controllers allow operations teams to execute predictive maintenance and prevent unexpected line stoppages.
Shifting from manual speed regulation to viscosity-dependent auto-tuning loops. The homogenizer and scraping agitator dynamically adjust their torque and RPM profile based on real-time current feedback, protecting product structures and saving energy.
Redesigning heat exchange jackets for optimal thermal recovery. Our future mixing plants reduce steam consumption by 15% and incorporate smart wash cycles, minimizing both water usage and subsequent effluent generation.
Key standards and protocols we support to ensure successful integration into international production plants.
To satisfy FDA and EMA requirements, we provide comprehensive validation templates, including Design Qualification (DQ), Installation Qualification (IQ), and Operational Qualification (OQ) protocols, alongside complete material trace documents (MTRs) for SS316L contact components.
We configure control cabinets to meet local regional directives, including UL listed panels for North America, CE compliance certifications for the European Union, and ATEX/IECEx explosion-proof components for classified operations involving volatile spirits or solvents.
We facilitate remote and on-site Factory Acceptance Tests (FAT). Our engineers perform wet runs, cleanability checks, and software loop audits, verifying system functionality before shipping.
SINAEKATO supports global installations with localized technical partnerships. Our network coordinates local service agents in over 15 countries, providing swift field support, commissioning, and system maintenance. We maintain critical spare parts inventories, ensuring replacements for consumables like mechanical seals, O-rings, and valves are delivered quickly, minimizing lead times.
Furthermore, our control architectures are fully compatible with industry-standard SCADA, MES, and Enterprise Resource Planning platforms. By supporting open communication protocols such as OPC UA and Modbus, our equipment integrates directly into digital dashboards, providing real-time data visibility to engineering and quality managers alike.
Expert answers to common technical, mechanical, and operational inquiries about industrial vacuum emulsifiers.
Complete your production setup with our specialized water treatment, filling, and packaging machinery designed to integrate with our emulsification systems.
Sina Ekato
