Select premium upstream processing and downstream packaging equipment engineered to integrate seamlessly with the SM-400 filling automation line.
Mascara is a unique, thixotropic suspension filled with waxes, polymers, and high concentrations of pigments. The viscosity is highly dependent on shear rate. To deposit this substance into narrow containers without overflow, stringing, or air pockets, mechanical engineers must configure specialized dosing mechanics.
The Sm-400 Automatic Cream Filling and Capping Machine solves this with a highly accurate servo-driven piston filling engine. Unlike standard pneumatic cylinders, the servo drive allows for programmatic speed-curve adjustments. During the initial filling stroke, the nozzle plunges to the bottom of the mascara tube and ascends at a velocity synchronized to the exact rate of fluid entry. This prevents bubble formation and ensures a clean break of the sticky product at the rim.
Enables filling accuracy tolerance below ±0.5% even for highly thixotropic cosmetic waxes and structural gels.
Maintains product cleanliness around the tube neck, reducing subsequent cleaning cycles and rejection rates.
Controls cap tightening torque precisely. Prevents cap stress-cracking while ensuring airtight cosmetic packaging.
Engineered using AISI 316L stainless steel for product contact parts, complying fully with CE, GMP, and FDA standards.
Born in 1992, SINAEKATO has developed into a premier Chinese machinery brand with a global reach. Over three decades, our engineering focus has spanned across vacuum emulsification systems, high-shear homogenizers, water treatment facilities, and advanced filling-capping assemblies.
Our company operates in nearly 55 countries, supporting international cosmetic and pharmaceutical conglomerates with custom machinery solutions. With 150 employees at our state-of-the-art Chinese production facility and direct localized support teams overseas, we merge advanced fabrication processes with global engineering perspectives.
Science and technology are the primary productive forces. Our long-term competitiveness is rooted in the systematic research and development of mechanical systems. At SINAEKATO, 80% of our machinery components are sourced from globally recognized suppliers. Through partnerships with industry leaders in pneumatics, electronics, and metallurgy, we deliver reliable, high-performance machinery. Our motto, "LET THE WORLD KNOW MADE IN CHINA," reflects our commitment to advanced engineering and quality control.
Every Sm-400 machine undergoes extensive testing to verify precision, mechanical stability under load, and capping accuracy before leaving our factory. By using premium international components, we ensure that spare parts are accessible worldwide, minimizing potential downtime for cosmetic production lines.
Engineered for cosmetic brands seeking high performance, rapid changeovers, and repeatable accuracy across multi-format mascara packaging lines.
| Performance Metrics | Specification Details | Operational Advancements |
|---|---|---|
| Filling Capacity Range | 2.5ml – 50ml (customizable larger cylinders available) | Optimized for typical mascara and mini travel cream formats. |
| Production Speed | Up to 45-60 tubes / minute (based on fluid properties) | Synchronized indexing star-wheel for high-speed container movement. |
| Filling Accuracy | ≤ ±0.5% (Targeted at 10ml volumes) | Servo piston drives control product dispensing and prevent product waste. |
| Target Fluid Viscosity | 10,000 cps – 250,000 cps (Non-dripping design) | Optimized nozzle sizes prevent product tailing in high-viscosity applications. |
| Capping Pass Rate | ≥ 99.8% | Optical sensors verify cap orientation before applying precise torque. |
| Contact Materials | SUS316L (Product contact) / SUS304 (Structural casing) | Resistant to chemicals, allowing for robust sanitation and CIP processes. |
| Pneumatic Control Source | Festo (Germany) / SMC (Japan) | Provides consistent valve opening times and clean nozzle cutoffs. |
| Human-Machine Interface | Siemens / Omron Touch Panel | Visual parameter controls allow recipe storage for 20+ packaging formats. |
To achieve high-quality cosmetic output, packaging must be aligned with the chemical preparation processes. A high-viscosity mascara or cream is only as good as the emulsification that creates it. If the emulsion contains microscopic air bubbles or non-homogenized pigment agglomerates, downstream filling systems will experience dosing variance.
By connecting the SME Vacuum Homogenizer Emulsifying Mixer upstream with the SM-400 Filling and Capping Line downstream, SINAEKATO provides cosmetics manufacturers with an integrated solution. Under vacuum pressure, our mixers refine internal pigment structures down to sub-micron scales. The product is then transferred to insulated storage tanks and fed into the SM-400 line, minimizing air contact and product contamination.
Our comprehensive system solutions help cosmetics manufacturers maintain product consistency and meet cleanroom standards.
How cosmetic OEMs and multinational beauty brands manage equipment procurement and technical support.
Modern cosmetic plants must handle frequent product changes. The SM-400 allows quick nozzle and bottle mold swap-outs, minimizing downtime between runs of different formulations.
Global manufacturers require machinery that logs operational metrics. The SM-400 supports Ethernet integration to output data for SCADA systems, monitoring overall equipment effectiveness (OEE).
Our collaboration with European engineering partners (Germany SINAEKATO Group/FLEMAC) keeps our technology aligned with European design and safety directives.
Through our service hubs and experienced field technicians, we offer remote diagnostics, prompt spare parts shipping, and on-site support for installation and validation.
For over three decades, we have developed our expertise to serve global cosmetics manufacturers with precision engineering.
Answers to common technical, mechanical, and logistical questions from production engineers and procurement managers.
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