Deploying state-of-the-art laboratory and industrial grade automation systems to power skincare and color cosmetics production lines worldwide.
In cosmetic manufacturing, transitioning a formulation from laboratory beakers to massive industrial production vessels represents one of the most critical challenges. The physics of scale-up—specifically related to fluid rheology, shear rate distribution, heat transfer rates, and raw material dispersion—often creates significant variances in final product texture, stability, and active ingredient efficacy. Here, the deployment of Custom 5L-50L Automatic Cosmetics Lab Mixers plays a decisive role.
These pilot systems are engineered to model the identical geometry, tip speeds, and cooling cycles of larger industrial systems. Equipped with advanced vacuum systems, they prevent the oxidation of highly sensitive compounds (such as pure Vitamin C, retinoids, and organic botanicals). De-aeration during the emulsification phase is essential; air micro-bubbles trapped in creams can accelerate lipid oxidation, trigger microbial degradation, and severely impact the aesthetic appeal of the cosmetic product.
A professional-grade 5L to 50L automatic lab mixer is characterized by a triple coaxial agitation setup. Each drive system operates independently through variable frequency control:
| Model Specification | Working Volume (L) | Homogenizer Speed (RPM) | Scraper Mixer Speed (RPM) | Vacuum Level (MPa) | Heating Jacket Type |
|---|---|---|---|---|---|
| Sinaekato LAB-5L | 1.5 - 5.0 | 0 - 6000 (Adjustable) | 0 - 80 (VFD Control) | -0.09 MPa | Electric Double Jacket |
| Sinaekato LAB-10L | 3.0 - 10.0 | 0 - 5500 (Adjustable) | 0 - 80 (VFD Control) | -0.09 MPa | Electric / Steam Jacket |
| Sinaekato LAB-20L | 6.0 - 20.0 | 0 - 4500 (Adjustable) | 0 - 65 (VFD Control) | -0.09 MPa | Electric / Steam Jacket |
| Sinaekato LAB-30L | 9.0 - 30.0 | 0 - 4500 (Adjustable) | 0 - 65 (VFD Control) | -0.09 MPa | Electric / Steam Jacket |
| Sinaekato LAB-50L | 15.0 - 50.0 | 0 - 3600 (Adjustable) | 0 - 60 (VFD Control) | -0.09 MPa | Steam / Thermal Oil Jacket |
A proven legacy of engineering excellence. Over 30 years of designing and supplying advanced emulsification systems, filling lines, and water treatment systems to the global cosmetics industry.
Sinaekato was founded in 1992 and has established a global footprint, integrating premium European technical capabilities with state-of-the-art Chinese manufacturing systems. By partnering with Europe-FLEMAC and establishing Germany SINAEKATO Group Co., Ltd., we combine precision German design standards with the high efficiency and agility of Chinese supply networks.
Approximately 80% of our equipment's core components are sourced from globally recognized suppliers, ensuring that reliability, parts availability, and safety conform to demanding international GMP, CE, and FDA specifications.
Bridging the gap between raw science and efficient mass production through advanced customization and premium engineering.
Science and technology represent the core competitiveness of modern engineering. At SINAEKATO, we continuously improve the design of our emulsification systems to accommodate complex rheological profiles, including high-viscosity creams, shear-thinning polymers, and delicate oil-in-water emulsions.
Our lab mixers feature advanced sensors for temperature, vacuum pressure, shear speed, and agitator torque, giving R&D teams complete visibility over their formulations.
Over 80% of our key mechanical and electronic components are sourced from industry-leading manufacturers, including ABB, Siemens, Omron, Schneider, and NSK. This extensive collaboration ensures that our machinery achieves high reliability, operates with minimal downtime, and complies with international safety and GMP requirements.
Additionally, our equipment features mirror-polished stainless steel (SUS316L for product-contact parts and SUS304 for structural elements), preventing contamination and meeting strict hygienic requirements.
By optimizing our manufacturing facility in Gaoyou City, Jiangsu Province, we deliver cost-effective pricing structures without compromising on materials or build quality. SINAEKATO helps global enterprises scale up their production capacities by designing robust, high-performance machinery, backed by responsive international technical support.
Jiangsu Province, and specifically the city of Gaoyou, is a leading global cluster for cosmetic and chemical machinery production. Sourcing your pilot scale vacuum emulsifying mixers from this region offers significant advantages:
Proximity to raw materials (SUS316L, SUS304), machining workshops, specialized surface treatment providers, and electronics suppliers reduces logistics times and costs. This enables rapid customization and manufacturing turnaround times.
Unlike Western manufacturers who often restrict buyers to standard models, Chinese factories regularly customize ports, lid lifting mechanisms, jacket types (oil vs. steam), and automation software to meet specific operational requirements.
Integrating internationally recognized electronics (such as Siemens PLCs and ABB motors) into a Chinese-manufactured mechanical chassis yields capital expenditure savings of up to 40% to 50% compared to local European or American suppliers.
Thirty years of growth, technical acquisition, and strategic partnerships that defined our path to global leadership.
Stable, Reliable, Precise, and Intelligent: these core requirements define every machine built by SINAEKATO. Choosing us means securing access to professional engineering, reliable technical documentation, and long-term aftermarket support.
Our turnkey solutions cover the entire production lifecycle, including RO water filtration systems, industrial homogenizing mixers, vacuum storage vessels, fully automated tube-filling machines, lipstick molding machines, and terminal cartoning machinery.
A pilot-scale automatic mixer (5L-50L) is rarely operated in isolation. It forms the center of an integrated development loop that replicates industrial manufacturing. In high-efficiency plants, it is integrated into a complete processing system:
Cosmetic creams consist of up to 70% to 80% water. Any contaminants can degrade stability, alter product fragrance, or compromise preservative efficacy. Double-pass Reverse Osmosis (RO) water purification units supply pure feed water directly to the lab mixer's phase vessels, meeting USP and European Pharmacopoeia standards.
Lab mixers use electric elements or steam connections inside jackets to heat oil and water phases to 75°C - 85°C. At this temperature, emulsifiers melt, and interfacial tension drops. Precise PID loop control regulates temperatures within ±1°C to prevent thermal degradation of botanical extracts and active ingredients.
Once hot phases combine, a high-shear homogenizer spinning at up to 6,000 RPM processes the product. Working under a vacuum level of -0.09 MPa prevents air intake during the emulsification cycle, ensuring a smooth, glossy cream or lotion.
Answers to technical, operational, and procurement questions from formulation chemists and engineering managers.
A vacuum level of -0.09 MPa prevents air from entering the emulsion during high-speed shearing. Air micro-bubbles alter the density, appearance, and shelf stability of creams. Operating under a vacuum also enables the vessel to draw in raw materials directly from phase tanks, reducing manual handling and exposure to pathogens.
All product-contact parts (inner vessel wall, scraper blades, homogenizer assembly) must be constructed from SUS316L. It contains molybdenum, which offers superior resistance to chlorides and organic acids compared to SUS304. Structural components, outer jackets, and base plates are built from SUS304 to optimize material costs.
A PLC system (e.g., Siemens or Omron) tracks and records key processing variables: heating rates, mixing speeds, shear times, vacuum levels, and viscosity indicators (via motor torque data). This automated process control ensures that successful trials can be repeated precisely when scaling up to mass production.
Yes. The triple coaxial agitation system combines a high-torque scraper anchor with a high-shear homogenizer. The scraper removes viscous products from the vessel walls, while the counter-rotating paddles direct the product into the homogenizer. This configuration handles viscosities ranging from thin milks to thick clays (up to 100,000 cps).
Customization options include: electric or steam heating jackets, hydraulic or manual lid lifting mechanisms, explosion-proof motors (ATEX/Class 1 Div 1) for alcohol-based formulations, specific inlet nozzle placements, load cell weighing systems, and custom PLC programs for data exporting.
Our mixers feature CIP (Clean-in-Place) spray balls in the vessel lid. When connected to hot purified water or sanitizing solution, these spray balls clean the interior surfaces. The mirror-polished finish (Ra < 0.4 microns) minimizes product adhesion, and the vessel can tilt manually or hydraulically to drain completely.
Standard models are manufactured in 30 to 45 days. Fully customized units—incorporating explosion-proof components, load cells, and custom PLC configurations—typically require 50 to 60 days for assembly, polishing, calibration, and Factory Acceptance Testing (FAT).
Browse our range of automated packaging systems, water purifiers, and processing equipment to build a complete production line.
Sina Ekato
